HOSPITAL WASTE INCINERATOR 50-60KG / HR

Incinerator Items/Model	HICLOVER TS30(PLC)	HICLOVER TS50(PLC)		HICLOVER TS100(PLC)
Burn Rate (Average)	30-50 kg/hour	50-100 kg/hour	100-150 kg/hour
Feed Capacity(Average)	60kg/feeding	100kg/feeding	350kg/feeding
Control Mode	PLC Automatic	PLC Automatic	PLC Automatic
Primary Combustion Chamber	330L(0.33M3)	560L(0.56M3)	1810L(1.81M3)
Internal Dimensions	75x75x60cm	100x80x70cm	165x110x100cm
Secondary Chamber	180L	280L	660L
Smoke Filter Chamber	Yes	Yes	Yes
Feed Mode	Manual	Manual	Manual
Voltage	380V±10%, 50Hz	380V±10%, 50Hz	380V±10%, 50Hz
Power	5.0Kw	6.0Kw	8.0Kw
Burner Type	Italy Brand	Italy Brand	Italy Brand
Oil Consumption (kg/hour)	12	12	16
N.Gas Consumption (m3n/hour)	16	21	25
Temperature Monitor	Yes	Yes	Yes
Temperature Thermometer	Corundum Probe Tube, 1400℃Rate.	Corundum Probe Tube, 1400℃Rate.	Corundum Probe Tube, 1400℃Rate.
Temperature Protection	Yes	Yes	Yes
Automatic Cooling	Yes	Yes	Yes
Automatic False Alarm	Yes	Yes	Yes
Automatic Protection Operator(APO)	Yes	Yes	Yes
System Testing Model	Yes	Yes	Yes
Time Setting	Yes	Yes	Yes
Progress Display Bar	LCD Display	LCD Display	LCD Display
Oil Tank	200L	200L	200L
Oil Tank Stand	190cm Height	190cm Height	190cm Height
Liquid level Display	Yes	Yes		Yes
Feeding Door	40x40cm	50x50cm		60x70cm
Chimney	10Meter	10Meter		10Meter
Chimney Type	Stainless Steel 304	Stainless Steel 304		Stainless Steel 304
1st. Chamber Temperature	800℃–1000℃	800℃–1000℃		800℃–1000℃
2nd. Chamber Temperature	1000℃-1300℃	1000℃-1300℃		1000℃-1300℃
Residency Time	2.0 Sec.	2.0 Sec.		2.0 Sec.
Gross Weight	4000kg	6000kg		8000kg
External Dimensions	200x140x160cm	250x150x180cm		280 x 180 x 200cm
1st. Chamber Composition Hot Face	Thickness: ≥180 mm	Thickness: ≥180 mm		Thickness: ≥180 mm
	55% of Al203	55% of Al203		55% of Al203
	1750°C Grade	1750°C Grade		1750°C Grade
2nd. Chamber Composition Hot Face	Thickness: ≥180 mm	Thickness: ≥180 mm		Thickness: ≥180 mm
	75% of Al203	75% of Al203		75% of Al203
	1790°C Grade	1790°C Grade		1790°C Grade
Chamber Cold Face Material	High Rate Refractory Ceramic Fiber	High Rate Refractory Ceramic Fiber		High Rate Refractory Ceramic Fiber
Other Parts Hot Face Refractory	Heavy Duty with steel fiber	Heavy Duty with steel fiber		Heavy Duty with steel fiber
Burner operation	Automatic On/Off	Automatic On/Off		Automatic On/Off
Dry Scrubber	Including	Including		Including
Wet Scrubber	Optional	Optional		Optional
Top Loading Door	Optional	Optional		Optional
Paint for outside face	250°C Grade	250°C Grade		250°C Grade
Sealing Material	Refractory Ceramic Fiber	Refractory Ceramic Fiber		Refractory Ceramic Fiber
Upgrade Containerized Mobile Type	Optional	Optional		Optional
CE Certificate	CE(2006/42/EC,2014/30/EU	CE(2006/42/EC,2014/30/EU		CE(2006/42/EC,2014/30/EU
ISO Certificate	ISO9001:2015	ISO9001:2015		ISO9001:2015
High-tech Enterprise Certificate	Yes	Yes		Yes

The Incinerator (waste management system ) is a turn-key project which will compromise a hospital grade incinerator, allied accessories for proper disposal of hospital solid waste material and imputed human organs.

The incinerator shall also be suitable for plastic, paper, textile and rubber dry and wet infectious waste of the hospital. The unit shall be of high performance to

be opened continuously for at least 08 C 12 hours daily. The Primary source of fuel will be natural gas (must be compatible with LPG as backup source with vaporizers)

based on pyrolytic

combustion with smokeless emissions. For ensuring the clean environment, it should strictly comply with EPA standards having EIA certifications

The incinerator system should be based on at least design and recently manufactured having following specifications:-

(1) Burning Capacity. Continuous feeding and burning capacity of 50-60 kg/ hour or better having volume of 500 liters or more. YES, 50-100kgs/hr. 560 Liters

(2) Construction

(a) Primary Chamber

i. Rectangular shape dual chamber construction YES

ii. The feeding door should be in accordance to load size and should be front loaded or side loaded (Manual/ Automatic). YES

iii. The steel sheet shall be at least 6-8mm thick & 10-12mm or more from front with Heat resistant paint. YES. 8MM MAINBODY. 15MM PARTIAL STRENGTHENING

iv. The internal surface of the incinerator shall be lined with non-cracking refractory bricks (high content of Aluminum or suitable material) along with isolation bricks to withstand a temperature of 1400°C backed by thermal insulation. HOT FACE, HIGH ALUMINUM FIREBRICK 55% OF AL203,1750°C GRADE. CODE FACE, HIGH RATE REFRACTORY CERAMIC FIBER, 1050°C GRADE.

(b) Post Chamber. Post combustion chamber is lined with high thermal insulating materials with a thickness of 150mm or more of refractory bricks and 85mm of insulator. Hot Face, 180mm, High aluminum firebrick 55% of Al203,1750°C Grade. Code Face, 100mm, High Rate Refractory Ceramic Fiber, 1050°C Grade.

i. Chimney should be made of stainless steel flanged section. YES

ii. Height of chimney should be 8-12 meters YES – 10 METERS

iii. Chimney should be fitted with sampling port for the collection and measuring of gas samples. YES

(3) Technical Specifications

(a) Primary Chamber (Combustion)

i. Blower centrifugal fan(s) shall be provided to inject air to burn the waste and gases in combustion chamber. YES

ii. Automatic electronically controlled air distribution and regulation system. YES

iii. The temperature should not be less than 850°C. AVE.900C

iv. A see through window with protection flap for inspection of burners flame should be provided. YES

v. Thermocouple/sensors to monitor the temperature of the primary chamber. YES

vi. Two medium electricity operated natural gas burners or one large with the provision to operate in standby LPG fuel with burning power not less than 250 kw YES

(b) Secondary Chamber (Post Combustion)

i. The post combustion chamber for flue gases with retention time of 1 to 2 seconds to burn further for ensuring smokeless exhaust emissions. YES

ii. Automatic electronically controlled air distribution and regulation system. YES

iii. The temperature should not be less than 850°C or better. AVE.1100C

iv. Two medium electrically operated natural gas or more large with the provision to operate on standby LPG fuel. YES

v. Thermocouples/sensors to monitor the temperature of the secondary chamber. YES

(4) Burners

(a) Combustion and post combustion chambers with electrically operated burners suitable for natural gas operation as well as standby LPG fuel . YES

(b) Automatic closing of burners with opening of respective chambers door. YES, Automatic Protection Operator(APO)

(5) Standby LPG Fuel. There should be manifold system for reserve LPG cylinders having sufficient capacity to run the incinerator for at least 12 hrs. YES

(6) Freed System

(a) Manual Feeding system with continuous intervals. YES

(b) Calorific value of the feeding waste: 3.5 to 4 KW / kg better YES

(7) Gas Washer/ Wet Scrubber

(a) Mild steel integrated pass through type gas washing systems. YES, Stainless Steel

(b) Water saving system with re-circulating system. YES

(8) Water Treatment. Water treatment unit to treat the water used for gas washing before opening it into main drain. YES

(9) Controls

(a) Microprocessor/PLC based control box with hinged sealed door. YES

(b) Pre-installed control circuitry should be rugged enough to withstand the temperature effect of the incinerator. YES

(c) It should house the ignition burner timer, feed interval timer , shut down timer post combustion chamber temperature controller, and controls for burner, blower fans, gas washer etc. YES

(d) Digital display of temperature and set timing parameters. YES

(e) The control panel shall be fitted with a functional synoptic view showing the operating situation of the installation YES

(f) Emergency Shutdown button for shutting it off in case of emergency. YES

(10)The temperature of outer surface of the burning chambers should not rise beyond a temperature of 60°C after operation of several hours. YES

(11)Smokeless emission for at least 98% of running time. YES